Single Level

Single Level

Hayes single level New Zealand made Rollformers are available in a wide range of specifications that can be customized depending on your requirements. From Cladding and Decking to Roofing and Fencing lines, designed to support most industry standard coatings and coil sizes including Galvalume/Zincalume, Coloursteel, Resin coatings and more. Hayes Single level Rollformers are robust and built to last. A single level line is great for high production runs of a single profile, for example corrugate or fencing.


SINGLE LEVEL ROLLFORMER STANDARD COMPONENTS

INFEED

- Adjustable infeed guides to suit coil discrepancies and control under/overlap length; positioned via Siko type screw adjustment. 

- Built in lubrication system with felt wick applicator that applies lubricant to both sides of the sheet.

- Manually operated hand slitter with D2 hardened steel knives to reduce waste material.

CHASSIS AND PEDESTALS

- Fabricated steel chassis in segments for ease of handling, painted with a lacquer finish.

- Reference marking and leveling feet for ease of alignment.

- Pedestal are a heavy duty welded steel design with all working surfaces precision machined.

 - Each pedestal houses heavy duty self-aligning bearings with tooling shaft locking collars.

TOOLING

- Multiple tooling options are available dependent on the profile spec'd' and line speed required all options are precision CNC machined in house. These include:

- Solid K1045 steel tooling rolls with hard chrome finish.

- Segmented D2 Steel through hardened to KC60 grade.


ROLLFORMER DRIVE

- Driven by dedicated VFD Electric motor mounted inside the chassis.

- Power transmitted via heavy duty chain and sprocket.

- Secured via Bonfix style couplings.

- Each bottom roll of tooling is driven, with first stations coupled via spur gear to aid traction.

GUARDING

- Guarding covers tooling rolls and transmission.

- Welded steel and mesh construction painted with lacquer finish.

- 2 Configurations available: 'Lift up' guards that open upwards with the aid of gas struts, or interlocking tunnel guards that open via sliding on track and rail system.

- All guards equipped with interlocking safety switches integrated into the safety system.

GUILLOTINE

- Heavy duty twin pillar post cut guillotine.

- Hydraulically operated via dedicated powerpack housed inside the chassis.

- Replaceable D2 through-hardened steel blades precision ground and sharpened.

CONTROL SYSTEM

- Dedicated operators console controlled via a PC and Hayes SmartCut multi batching control.

- Fully instrumented controls capable of operating in manual or automatic modes.

- Data download and order entry facilities as well as fault finding capability and operating safety system.

- Can be configured to run select 3rd party control systems.


GALLERY

 

CONTACT OUR SALES TEAM 

For any queries or to request a quote please contact our sales team.

 

OPTIONAL ROLLFORMING EQUIPMENT

COIL HANDLING

Hayes offers a range of coil handling equipment including Uncoilers, Coil cars and ‘hands free’ systems for feeding of coils.

FINISHED PRODUCT HANDLING

Hayes offers a range of product handling options from fixed runout tables for manual offloading to drop tables that stacks finished product after each cut ready for packing.

OPTIONAL EQUIPMENT AND EXTRAS

 Hayes offers a range of optional equipment to aid in production and decrease down time.